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Perfect Flow
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technical details & Illustrations
In its basic form, PerfectFlow is functionally both a fluid containment device as well as a fluid transfer device. PerfectFlow is fully scalable from less than a milliliter in capacity to greater than 1.6 kiloliters. PerfectFlow's materials of construction range from mild steel to stainless steel to composites. The PerfectFlow system has a sealed fluid containment and a viscous material ingress and egress opening. An internal piston, the force element, is within the fluid containment. Pressure applied to the force element is pneumatic, hydraulic, mechanical, electronic, or electro-mechanical, and is the motive force to dispense the viscous material. The PerfectFlow system is self-powered, high speed, and contamination free.

details   portable   bulk   portable bulk   dispensing gun
While the above example depicts a bottom fill/bottom discharge configuration, there is also a top fill/top discharge configuration. In the top fill/top discharge configuration, the force element (piston) includes a central hole and an internal fill/discharge tube runs from the top to the bottom of the container through the piston.

Problems Addressed by PerfectFlow


Some of the problems that PerfectFlow addresses are as follows:
  • Handling Messy Pumps: Users never handle a thick-fluid pump because the system either replaces the thick-fluid pump altogether or, if an auxiliary pump is required, it is permanently located and connected to the system with a quick-connect fitting
  • Uncontrolled Product Discharge: Eliminates the hose-reel problem of uncontrolled retraction in combination with an open preset meter by eliminating hose-reels and providing increased functionality
  • Punctured or Crushed Containers: Eliminates the costs and problems from fluid containers being either pierced by forklifts or crushed by heavier equipment
  • Messy Filling of Dispensing Guns: Users will more quickly, more easily, and much more cleanly refill thick-fluid dispensing guns
  • Messy Disposition of Disposable Containers: Eliminates the mess attendant to proper disposition of disposable fluid containers because the system eliminates disposable fluid containers
  • 45-Minute Container Change-out Time: Reducing container change-out time by 95% by eliminating inserting and removing fluid pumps from the fluid container and the system's quick-connect fittings
  • Dispensing Rate Too Slow: Dispensing rates can be extremely fast or extremely low, varying from 870 liters per minute or more to less than 0.01 liter per minute as required by the application as a result of the system's energy, which can pneumatic, hydraulic, mechanical, electronic, or electro-mechanical
  • Product Spills: Reduces slipping accidents by preventing product spills due to the system's clean operation
  • Remote Location with No Power: The system operates independently dispensing fluids with no external power source using instead the system's internal energy as a motive force
  • High Container Residual: Product residual is minimal because the invention's internal force element dispenses nearly all the product in the fluid containment
  • Workers' Compensation Claims: Lowers user worker's compensation claims by providing a cleaner, safer work environment
  • "Kitty Litter" Product Contamination: Product is not contaminated by the "kitty litter" acquired when pumps are changed from empty containers to full containers because the invention eliminates removing and inserting of fluid pumps
  • Product Waste: Unit volume purchases are reduced by up to 30% through waste minimization
  • Paying for Product Left in the Container: End users pay only for the product they use because suppliers' weigh systems in and out
  • Follower-Plate Hang-up: The system eliminates follower-plate hang-up costs through its unique internal design where the system's force element does not touch the container sidewalls
  • Necessity to Bleed Lines: Product lines do not need to be "bled" before resuming production because the system eliminates air pocket contamination
  • Hose Reel Installation and Maintenance Costs: The system eliminates hose-reel installation and maintenance costs because the system eliminates the need for hose-reels with equal or better functionality
  • Dented Drums, Kegs, and Pails: The system's more robust containers eliminate dented drums, kegs, and pails
  • Air-Pocket Contamination: The system eliminates air-pocket contamination which is deleterious to pump operation
  • Pulse Dampners: Production line pulse dampeners are not required because the system provides non-mechanical (no moving parts), non-pulsating product dispensing and transferring
  • Too Costly to Modify Fluid System: Users can more easily and more quickly modify, reduce or expand their operational fluid transfer capability without installing or removing piping because the system is self-contained and is available in a flexible configuration and sizes - fully scalable in portable, bulk, and portable/bulk containers
  • Limited Asset Utilization: Enables industrial users to generate more revenue from their physical space because of the system's portability
  • Environmental and product contamination costs and worker compensation claims: the system eliminates the need to insert and remove pumps from thick fluids
  • Hard to Move Containers: portable because its portable segment is easily moved by way of its hand cart for industrial applications
  • Pump Failures Too High: Increases fluid system reliability because the invention eliminates fluid pumps
  • Pump Priming: The system does not require priming and uses no internal pumps
  • Short-lived product quality: Product quality is maintained longer because the system is sealed and an inert gas protects the product from oxygen and other contaminants
  • Messy Disposable Fluid Containers: Enhances waste minimization because the system eliminates disposable fluid containers
  • Lack of Operational Information: Smart Systems enable users to remotely assess their operational effectiveness by receiving and processing information from the technology's in-field fluid systems equipped with sensors and communication capability
  • Can't Get Prospective Customer's Attention: The system is a superior marketing tool because prospective users easily identify with the invention's benefits and readily pay a product premium to have such benefits
  • Poor Dispensing Rate Control: The invention can dispense thick fluids at a constant, ratable rate because the system is non-pulsating
  • Too Difficult to Use System: The system is very user friendly and compatible with union shops
  • Messy Work Environment: Containers are 100% recyclable, and the work environment is kept clean with the sealed dispensing system and elimination of internal pumps;
  • Noise Pollution: The system is extremely quiet - makes no noise while dispensing a thick fluid or paste - because the invention has no moving parts
Fluid marketer's problems addressed by the invention
  • Customer satisfaction too low: Enables fluid suppliers to benefit from increased sales as a result of customer's enhanced satisfaction and lower costs
  • Unmet customer needs and wants: Enables fluid suppliers to also benefit from increased brand loyalty that reflects the invention's enhanced ability to better meet customer needs
  • Collateral sales too low: Enables fluid suppliers to also benefit from increased collateral sales because industrial users are committed to having fewer suppliers and favor the supplier with the better value proposition
  • Market differentiation too low: Enables fluid suppliers to also benefit from increased market differentiation through the uniqueness of the invention and its value proposition to customers
  • Poor margin protection: Enables fluid suppliers to also benefit from increased margin protection through the invention's proprietary approach
  • Poor market share protection: Enables fluid suppliers to also benefit from increased market share protection because of the system's better value proposition
  • Customer maintenance costs too high: Lowers customer maintenance costs because a fluid supplier doesn't have to "baby-sit" customers in a highly competitive environment
  • Customer acquisition costs too high: Lowers customer acquisition costs because customers easily identify with the benefits of the invention
  • Customer duration too low: Increases customer duration because there is a higher level of customer satisfaction
  • Sales growth and brand loyalty too low: Increases sales and brand loyalty because the invention offers customer convenience and excellent value
This is an example of the portable segment of the system applied to fluid distribution.
This is an example of the portable-bulk segment of the system applied to fluid distribution. In this picture, the smaller container is on a scale being refilled from a larger container.
This is another example of the portable-bulk segment of the system applied to fluid distribution.
This is an example of the filling apparatus for a thick fluid dispensing gun as attached to the portable segment of the system.